Secondary windows bring stellar savings for aerospace firm

Customer Crane Aerospace & Electronics; Snohomish County PUD; Alpen
Location Lynwood, WA
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Crane Aerospace and Electronics is an aerospace components manufacturer in Lynnwood, Wash. After receiving thermal comfort complaints in the summer and winter from occupants of a second-story office building, Crane committed to replacing the inoperable single-pane windows throughout the building with energy-efficient secondary windows. 

Project Overview

Building type Office
Project floor area 2,355
Reduction in total building energy use 12%
Energy cost savings $4,066 annually
Year built 1967

A seamless look and installation

In addition to reducing the building’s energy usage, the window upgrade could help the company lock in HVAC energy savings for years to come by reducing the capacity of a planned HVAC system upgrade. When Zwaller discovered that secondary windows could achieve all of the building’s comfort and energy requirements for a fraction of the cost of a complete window replacement, he was able to demonstrate a compelling product payback period—10.7 years, thanks to a 12% reduction in overall energy costs and a Snohomish County PUD incentive of $0.53/kWh saved.* The energy savings and valuable incentive helped Zwaller successfully expedite the budget approval process, despite the project landing between scheduled budgeting periods.

MSU Secondary windows
The installation was seamless. Employees have commented on how much nicer it looks with the secondary windows installed and how the windows have reduced the temperature swings they feel sitting close to the windows.
—Steve Zwaller, Facility Manager, Crane Aerospace and Electronics

Results

Although Zwaller expected a variety of primary benefits from secondary windows, including extensive energy savings and a distinct improvement to indoor comfort, he was surprised by the unassuming look of the product itself. Initially under the impression the secondary windows would appear similar to bulky storm windows, Zwaller was pleased to see the interiorinstalled product blended in seamlessly with the building’s existing aesthetic. And, although building aesthetics were not a primary driver in his decision, Zwaller was pleasantly surprised by the available options that could attach to existing windows in an inconspicuous way.

Even though the secondary windows weren’t noticeable, the thermal comfort upgrade was—with post-installation metrics demonstrating a significant improvement. The measured globe (or “feels like”) temperature after the secondary window installation was 2.9 F warmer on similar 40 F mornings primarily to due a warmer glass surface temperature.

  1. $4,066 in annual energy cost savings

  2. 12% reduction in annual energy costs

  3. 3.5 work days to install 331 windows

  4. Improved radiant temperature and comfort for desks near windows

  5. Seamlessly blended with existing building aesthetic